25 AWG (NiCr60/15) Ni60 Flat Wire (0.68mm x 0.27mm)


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Ni60 Flat Wire

The Crazy Wire Company are best know as suppliers of top quality Ni60 flat wire. We have enormous stock levels at all times, as we use this wire to weave our top quality woven mesh products. Our brilliant staff are experts in producing our spools of flat wire on our 6 rapid action winding machines. All spools are produced to carry a little extra length to make up for any waste when handling the product.

The Ni60 flat wire is a versatile and high-quality material designed for various applications. This wire measures 25 AWG, which translates to 0.68mm in width and 0.27mm in thickness. It is made from NiCr60/15 alloy. Due to its nickel and chromium composition, it offers a balance between durability and electrical conductivity, making it ideal for electronic components. Furthermore, its flat shape provides greater surface contact, which enhances heat transfer efficiency.

Wire such as this is especially useful in industries requiring a high degree of precision and stability. Due to its resistance to oxidation and corrosion, it is an important component in the manufacture of circuit boards and electronic connectors. Ni60 flat wire is also useful in heating systems, including electric heaters and industrial furnaces, where its ability to withstand high temperatures and maintain performance is crucial.

Specification of Wire:

  • Diameter – 0.68mm x 0.27mm (25AWG)
  • Ohms/m – 6.09

We also offer the Ni60 grade as flat wire too if required.

Why Use The Crazy Wire Company

  1. Quality of products: The Crazy Wire Company always  offer high-quality products that meet industry standards and customer expectations.
  2. Selection: We offer a wide variety of wire products and sizes to meet the diverse needs of our customers. We have more than 600 products available through our site and counting. 
  3. Price: We always offer the best value possible. Our wires are available as part of our major weaving processes, so it is bought at the best possible rate. 
  4. Availability: Our products are kept in house and are ready to ship immediately. 
  5. Customer service: Our experienced staff help our customers feel confident in their purchases and provide assistance when required. 

What Else Is Available?

We do not only offer Ni60 round wire. We also have a huge range of KA1 and stainless steel round wire in immediate stock too.

Ribbon wire and flat wire are stocked for immediate dispatch too.


FAQs About This Wire

What Are The Maintenance Requirements For Ni60 Flat Wire?

  1. Regular Inspection: Periodically check the wire for any signs of wear, corrosion, or damage, especially if it is used in harsh environments or under continuous stress.
  2. Proper Storage: When not in use, store the Ni60 flat wire in a dry, cool place to prevent corrosion or degradation. Avoid exposure to excessive humidity or corrosive chemicals.
  3. Cleaning: If the wire becomes dirty or oily, clean it with a mild, non-abrasive cleaner. Ensure it’s thoroughly dried afterwards to prevent any moisture-related issues.
  4. Handling Care: Handle the wire with care to avoid kinks or bends that could affect its structural integrity. Use appropriate tools and techniques, especially when bending or shaping the wire for specific applications.
  5. Temperature Monitoring: If used in high-temperature applications, monitor the wire regularly to ensure it’s not being subjected to temperatures beyond its specified tolerance, as this can lead to a reduction in its lifespan.
  6. Avoid Mechanical Stress: Although Ni60 flat wire is durable, it’s important to avoid unnecessary mechanical stress such as twisting or pulling, which can weaken the wire over time.
  7. Regular Testing: For critical applications, regularly test the wire’s electrical conductivity and structural integrity to ensure it meets the required standards.
  8. Replacement Schedule: Establish a regular replacement schedule based on the wire’s application and environment. Regular replacement can prevent failures in critical applications.

How Does Ni60 Flat Wire Perform In Extreme Weather Conditions?

Ni60 flat wire is extremely resilient to extreme weather conditions, thanks to its NiCr60/15 alloy composition. High-temperature environments, such as industrial heating systems and automotive applications, do not compromise its functionality or integrity. The wire maintains its flexibility and strength, even in subfreezing temperatures, without becoming brittle. As well as being resistant to corrosion and oxidation, it ensures sustained electrical conductivity and structural integrity in humid or moist settings.

Also, the wire is resistant to UV rays and the environment, making it suitable for outdoor use where it is exposed to direct sunlight and varying weather conditions. This makes it ideal for diverse industrial and manufacturing applications due to its resistance to various chemicals. The combination of these features makes Ni60 flat wire highly versatile and reliable for a wide range of applications across various climatic and environmental conditions.


The Crazy Wire Company is a leading UK based supplier of nichromefecral, and stainless steel wires. We specialise in rapid delivery to any location around the country. Our factory is located in Warrington, which is the historic home of the UK’s wire industry.

Check out our blog ‘Everything That You Need To Know About Wire  for more information on resistance wire in general. Our goal for our blogs and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers. 

We also offer similar products through our highly popular eBay store, check us out there too.

Contact our team today if you have any questions at all. We are always really keen to help in any way that we can.

Additional information


5 Metres (16.5 Feet), 10 Metres (33 Feet)

29 reviews for 25 AWG (NiCr60/15) Ni60 Flat Wire (0.68mm x 0.27mm)

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